Venting a server closet or A/V closet in your home or small business is really simple, and it is something builders should include when they build your home. Even just a switch or two can bring an unventilated closet well over 110 degrees. This is bad news for your home and the equipment!
Venting a Server Closet
Before we talk about venting a server closet the right way, I want to share with you my situation. When we built the home, I originally had just a small router from Verizon FiOS in the room and a 24 port PoE switch for my cameras, and a really crappy D-Link NVR that I wouldn’t recommend to my enemies. In addition, this closet houses all of the cabling and switching for my home theater room. The server closet is about 4ft by 6ft, and it would stay about 90 degrees in this room at all times. Something I felt was reasonable.
Over time, I upgraded the equipment in this room pretty significantly. I added a wall-mount rack (see that project here), an additional 50 port PoE switch, two Core i7 1U Servers (see my project How to Build a 1U Server), a Synology NVR216 for recording my IP Cameras, a Synology Rackstation RS2416+ NAS/iSCSI, two rack-mount 1500KVA UPS, and finally a small pfSense firewall appliance (hands down the best firewall you can get, and its open source).
RELATED: Selecting the Best Home UPS
You may think that all of this is a lot of stuff that’s not really needed, and to some degree you are right, but just a single server, UPS, and switch are going to generate enough heat that the room should be vented. As you can imagine the heat generated in this room became so much that I had to start leaving the door open to keep the equipment from overheating. This compounded the problem. Computer equipment makes a lot of noise, and that noise was now diminishing the enjoyment of my theater room. I needed a solution.
Venting Does not Mean Supplying
Before we go on, I want to clarify what I mean by venting. We’re not interesting in supplying more air to the room. The builder installed an A/C vent to this room during construction. This is fine, but it will never solve the problem and could actually make things worse.
First of all, when the A/C is running you will make headway due to the cold air being injected into the room. That makes sense, right? The hot air will be pushed out under the gap at the bottom of the door, just like any other room. However, when the A/C is not running heat is continuing to build and if its a mild day outside, the A/C may never run at all. This means no venting will ever happen. Bad news.
But it gets worse! In the winter months you will be injecting hot air into the room compounding the problem! What we need to do is exhaust the warm air from the room, not inject air.
Adding a Server Closet Return
To solve for exhausting this heat, I took a two pronged approach. The first is that I installed a return air vent in the server closet ducted to the return air side of the home A/C unit. That alone will make a huge difference, but it won’t solve the problem. There will still be days that the A/C (or furnace) will never run. To solve for this I installed a continuous blower into the ducting for this room. This fan will pull about 25 watts and continuously exhaust air from the room, even when the A/C or Furnace is idle.
Even though the fan is designed to be installed either at the return vent, or at the A/C unit by default, I opted to install the blower about three to four feet from the rooms return air vent inline with the ductwork. I chose this location for one simple reason. It reduces the noise of the fan to point where it is almost silent. If you place the fan directly at the room return it will make considerable noise.
Additionally, I added a variable speed controller between the fan and the outlet to allow me to adjust the airflow of the fan should I ever want to slow it down, or simply turn it off. I finished off the install by spraying insulating foam into all of the gaps and cracks round the new return vent. I plugged the fan into the same outlet used for the furnace. This means the maintenance switch will disable this fan in addition to the A/C and furnace when working on the system.
The Results of Venting my Server Closet
The results far exceeded my expectations! Before adding this additional powered return my server closet would overheat and my equipment would start sending out warnings within half an hour. Temperatures would rise to 110 degrees and eventually equipment would start turning itself off to prevent damage.
With the powered duct vent installed, the room maintains at about 80 to 85 degrees. More than acceptable for my purposes! If you had more equipment you could step everything up to 8″, or with less you might be able to step down to 4″ versions of everything.
If you’d like to vent your server or A/V closet efficiently and not for much money I’ll provide links to everything I used below.
Items Used in this Project
- 12×6 to 6″ Return Air Box
- 6″ Starting Collar
- 6″ insulated flexible ducting
- 6″ Duct Fan (8″ optional here)
- Variable Speed Fan Controller (optional)
- Aircraft Snips (for cutting sheetmetal and ducting)
Update 08/15/2019: This solution has now been running for a little over three years and continues to exceed my expectations for venting my server closet. Not only that, I have significantly increased the amount of gear in this closet over that time. I’ve added another disk array, another server, lots of home automation goodies, etc. The room stays at a consitent temperature even when its well over 100° degrees outside (roughly 38° C).